Volvotips

At this page you can view the Volvo PV 444 and 544 Service Manuals (Flash is required as we don’t offer the original PDF files).

These greenbooks are also known as the official Volvo Service Manuals. Also included are the service bulletins and service hints by Volvo. The service manuals includes the B16 and B18-engines and covers the late type 444, all 544-models and Duett. The service manuals are written in English.

Volvotips got permission of Volvo Cars Heritage to publish the Volvo 444 / 544 / Duett service manuals and Volvo PV & Duett parts catalog. These service manuals and parts catalogs can be viewed at Volvotips but aren’t allowed to be downloaded. Instead of a downloadable PDF I created online Flash-version (sort of e-book) of all Volvo-manuals and catalogs which can be browsed through in your webbrowser. To view the Volvo parts catalog or Volvo greenbooks you’ll need Flash 8 (or higher). If you don’t have Flash or your version is too old you can download it at the Adobe website.

Using the Volvo service manual isn’t hard: just look for the subject described below (like the engine, bodywork or cooling system) and click on the link to open the service manual for that subject. At the index you can find at which page the information can be found where you’re looking for. It is very easy to navigate: to switch pages use the forward- and back arrows and to zoom in or out use the + and – buttons at the top of the e-book. Click on the page and hold the mousebutton to drag the page to the direction you want.

Please keep in mind the service manuals are pretty large in filesize, so it can take a while before it’s completely downloaded.

Volvo 444 & 445 service manual contents

The Volvo 444 / Duett service manual contains the following subjects (click on it to open it in a new window/tab):

Volvo conversion tables

With the conversion tables you can easily convert inches to millimetres, kilograms to pounds, fahrenheit to centigrade and some other conversion tables. Very usefull!

Volvo B16 A service manual

The service manual for the B16A engine, including all the tools needed. It contains the repairing, rebuilding and adjust the B16-engine. Also the instructions of repairing/rebuilding the fuel pump, carburators and repairing the cooling system are included. Applies for Amazon P120 / P1200 and PV 444 / 544 / Duett with B16-engine. Warning: filesize is 30mb, it could take a while to load!

Volvo B16 B service manual

The service manual for the B16B engine, including all the tools needed. It contains the repairing, rebuilding and adjust the B16-engine. Also the instructions of repairing/rebuilding the fuel pump, fixing and adjusting the carburators and repairing the cooling system are included. Applies for Amazon P120 / P1200 and PV 444 Sport / 544 / Duett with B16-engine. Warning: filesize is 20mb, it could take a while to load!

Volvo 444 & 544 B16 specifications

This service manual describes the general information of all parts of the late type 444 and first type 544 (both with B16B and B16D engine).

Volvo clutch service manual for 444 and 445 / Duett

This service manual describes how to check, replace and adjust the clutch and flywheel of the Volvo 444 and P110.  Filesize is 4mb, so it can take a while to load if your internet connection is slow.

Volvo 444 lubrication service manual

This manual describes the oils and other fluids needed for the 44408 but it can also be used for other types of the 444 and 445.

Volvo M4 transmission service & repair manual

Repairing and servicing the M4 gearbox of your Amazon or PV.

Volvo PV & Duett rear axle greenbook

In this service manual the repairing and installing the old type and new type rear axle for the 444/445 is described in detail. Also the needed tools and specifications can be found in this service manual.  Warning: filesize is 9mb, it could take a while to load if your internet connection is slow.

Propeller shaft service manual

In this manual the repairing and servicing of the propeller shaft is described. It covers the old and new type propeller shaft of the 444 and 445. Also the how-to’s for replacing the universal joints and bearings can be found here.

Service and repair manual brakes Volvo PV 444 & Duett P110 

This manual helps you fixing your brakes (front and rear). It describes the braking system for the PV 444 and 445. Also repairing and replace brake drum parts, hoses, handbrake and various cylinders (brake cylinders, master cylinder etc) are described. The needed tools are described as well. Warning: filesize is 5mb, it could take a while to load if your internet connection is slow.

Volvo 444 & 445 front end and steering gear service manual

This service manual includes the steering system and front suspension of the Volvo Amazon and P1800. It tells you how to replace several joints and bushings, how to set the wheel alignment and how to fix the steering system of your car. Warning: filesize is 10mb, it could take a while to load if your internet connection is slow.

Volvo 444 springs and shock absorbers service manual

This manual includes replacing and fixing the shock absorbers and springs of the Volvo 444 and 544. The leaf springs of the Duett are not included in this manual.

Volvo PV 444 & 445 wheels and tires service manual

This manual helps you how to replace wheels and tires on your 444 or P110 Duett. It also tells a lot about tirewear. Warning: filesize is 6mb, it could take a while to load if your internet connection is slow.

Volvo PV 44408 & Duett 6V electrical system

The service manual for the 444 (4408) and Duett (B14A and B16-engines) with 6V electrical system. The manual includes how-to’s for fixing the dynamo, distributor (both Autolite and Bosch types), changing several lights and how to connect everything onto the electrical system. Also the wiring diagram is included. Warning: filesize is 6mb, it could take a while to load if your internet connection is slow. Please also check the other electrical service manual below.

Volvo 444 & 445 6V electrical system service manual

Another service manual which covers some other components like the starter motor of the 444/445. No wiring diagram is included, and the distributor is also not described in this manual. Please also check the other electrical service manual above for having a complete electrical how-to for your 444 or Duett. Warning: filesize is 15mb, it could take a while to load if your internet connection is slow.

Volvo 444 body service manual

At this manual you can find how the 444 is build up and it contains a lot of repair instructions for the bodywork, very useful when your car needs some welding! Also the installation of various rubbers and sealing strips and replacing of the windscreen are described in this manual. Warning: filesize is 11mb, it could take a while to load if your internet connection is slow. 

Volvo 444 & 445 paint service manual

Some information about waxing, touching up and washing your 444 or 445.

Volvo 444 & 445 accessory service manual

This service manual contains the various accessories for the 444 and P110 Duett. Including how-to’s for installation of a 6V-radio, distortion eliminator, aerials, heaters and lights.

Volvo 444 & 445 gear changing service bulletin

This service bulletin for Volvo dealers gives some tips & tricks for gear changing (to avoid any engine- or gearbox damage). The dealers should tell this information to their clients.

Volvo Bulletin service hints

This service hint booklet was made for the Volvo workshop personnel. It contains simple hints and service tips for recognising the right codes (for engine, color, upholstery etc etc), specifications, settings, etc etc of the PV 444, 544 and Duett, Amazon, P1800 and 140-series. Filesize is 4mb.

Volvo Greenbooks – special tools

This greenbook contains all the special tools for the PV and Duett, Amazon, 140 and 164 and 1800-series. The book itself says the tools are for the 544 and later but most of these tools are also suitable for the 444/445. Warning: filesize is 22mb, it could take a while to load!

 

Disclaimer: Volvotips has the exclusive courtesy of Volvo Car Corporation and Volvo Cars Heritage to publish the Volvo Greenbooks (service manual), parts catalogs and other Volvo-material and publications. Commercial use and publishing at other websites of these items is prohibited.