Volvo 960 automatic transmission service manual
Volvo 960 S90 V90 service & repair manual
VOLVO 960 TRANSMISSION SERVICING – A/T
Volvo Transmission Servicing – Automatic
VOLVO AUTOMATIC TRANSMISSION APPLICATIONS TABLE
960 …………………………………… Model AW-40
Check fluid every 10,000 miles.
CHECKING FLUID LEVEL
Ensure vehicle is level. Apply parking brake and shift selector lever to Park. Start and idle engine. Shift selector lever through all gears, while pausing 4-5 seconds for engagement at each position.
Return selector lever to Park. Wait 2 minutes and check fluid level with engine idling. Level should be between MIN and MAX marks.
See the TRANSMISSION FLUID CAPACITIES table.
TRANSMISSION FLUID CAPACITIES TABLE
Application Qts. (L)
960 (AW-40 (1)) …………………………. 5.6L (5.2)
– Dry refill capacity is 8.2 qts. (7.7L) of ATF Dexron-IIE.
DRAINING & REFILLING
Remove drain plug and drain transmission. Disconnect filler tube and remove oil pan.
Remove and clean oil strainer. Install strainer. Tighten strainer bolts to 18-25 INCH lbs. (2-3 N.m). Install oil pan with new gasket. Tighten bolts to 42 INCH lbs. (5 N.m). Tighten filler tube to 65 ft. lbs. (88 N.m).
To flush oil cooler, disconnect fluid return pipe from transmission. Place end of pipe in container. Add about 3.5 qts. (3. 4L) of fluid in transmission.
Start engine and let idle. Turn off engine when clean oil
comes out of pipe. Connect pipe and fill transmission.
NOTE: Adjustment procedures for 960 are not available from manufacturer.
NEUTRAL SAFETY SWITCH
Neutral safety switch is located at bottom of selector lever. No adjustment is necessary.
Disclaimer: Volvotips has the exclusive courtesy of Volvo Car Corporation and Volvo Cars Heritage to publish the Volvo Greenbooks (service manual), parts catalogs and other Volvo-material and publications. Commercial use and publishing at other websites of these items is prohibited.
© Volvotips 2013