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Volvo 940 service & repair manual

Below you can find the service & repair manual for the Volvo 940. These service manuals will help you to repair your Volvo 940, fix some small things, service the car and how to install accessories and upgrades. Also the wiring diagrams of the 940-series car can be found in the service manual. Follow the step-by-step instructions of the service & repair manual to maintain your Volvo 900-series car in perfect condition and your car will last much longer!

Looking for the service & repair manual of the Volvo 960, S90 and V90? You can find it here.

These greenbooks are also known as the official Volvo service & repair manuals. Also included are the service bulletins and service hints by Volvo. The service manuals includes the B200, B230, B204 and B234 (all those 4-cylinder engines are known as “redblocks”) and also the D24 diesel engines (also the turbodiesel and turbodiesel with intercooler engines). The service & repair manuals are written in English.

volvo 740 760 780 service repair manual

Volvotips got exclusive permission of Volvo Cars Heritage to publish the Volvo 940 & 960 service manuals and Volvo 900-series parts catalogs. These service manuals and parts catalogs can be viewed at Volvotips but aren’t allowed to be downloaded. Instead of a downloadable PDF I created online Flash-version (sort of e-book) of all Volvo-manuals and catalogs which can be browsed through in your webbrowser. Some other repair manuals are a HTML-version.

To view the Volvo 900-series servicebooks and Volvo 940 greenbooks just click on the links below so you can watch them instantly! For using the service manual: press the < > buttons for previous/next page, + or – for zooming in and out and 1:1 for a normal size view. Please note: to view these repair manuals Adobe Flash is required, if you don’t have it click here to download and install it.

The Volvo 940 service and repair manual covers the following models:

  • Volvo 944 (4-door Volvo 940-series sedan with 4-cylinder redblock or 6-cylinder diesel engine)
  • Volvo 945 (5-door estate / stationwagon with 4-cylinder redblock or 6-cylinder diesel engine)

Using the Volvo service manual isn’t hard: just look for the subject described below (like the engine, bodywork or cooling system) and click on the link to open the service manual for that subject. At the index you can find at which page the information can be found where you’re looking for and scroll down to get to the right page.

Please keep in mind some of the service manuals are pretty large in filesize, so it can take a while before it’s completely downloaded.

 

Volvo 940 service & repair manual

The service & repair manual of the Volvo 940 is divided into categories, which contains multiple sections / groups. Just look up the category you’re looking for and click on the subject to view the workshop manual (it will open in a new window/tab).

Please note: a lot of parts and components of the Volvo 940 are shared with the Volvo 240 and 260, and the Volvo 740, 760 and 780. Most of the repair manuals below are of a Volvo 200-series or 700-series but can be used for the Volvo 900-series as well.

Volvo 940 service manual – section 1: general info & maintenance

In this group you can find info about the service interval, checklists and which oil and other lubrication is needed for your Volvo 940. It’s a pretty general section, but very useful for servicing your Volvo 940 with the right service interval.

Volvo 700 and 900 series scheduled services

Volvo 740 1990+ and 940 engine identification

Volvo 740 & 940 basic testing procedure

Volvo 740 & 940 troubleshooting & system diagnosis without fault codes

 

Volvo 940 service & repair manual – section 2: engine & fuel system

This group contains the Volvo 940 service & repair manuals for the engines (redblock and diesel-engines), fuel injection systems and other engine components like the cooling system.

The service & repair manuals below are in most cases for the Volvo 740 but can also be used for the Volvo 940. The rebuilding & overhaul guide for the B230-engine will be added later.

Volvo 740, 780, 940 & 960 B204 and B234 16 valve engine service & repair manual

Volvo 740, 780 & 940 throttle adjustment service manual

Volvo 740 late type, 780 4-cylinder and 940 vacuum diagrams

Volvo 740 late type, 780 & 940 emission application

Volvo 740, 760, 780 & 940 / 960 how to test EGR function

 

Volvo 940 D6 / D24 diesel engines service & repair manuals

The Volkswagen D24 6-cylinder diesel engine of the Volvo 240 was also used in the Volvo 740, 760, 780 and 940. For some markets there was also a 5-cylinder engine available (the D20 diesel engine) which was exactly the same engine but with one cylinder less. These service manuals describes the D20 (5-cylinder diesel engine without turbo), D24 (6-cylinder diesel without turbo), the D24T (6-cylinder diesel engine with turbo) and the D24TIC (6-cylinder diesel engine with turbo and intercooler).These manuals will help you to service your Volvo 940 diesel yourself!

Volvo 940, 740, 760 & 780 diesel engine servicing & repair manual part 1

Volvo 940, 740, 760 & 780 diesel engine servicing & repair manual part 2

Volvo 940, 240, 740, 760 & 780 D20 and D24 diesel engine rebuilding & reconditioning manual

Volvo 940, 740, 760, 780 & 940 diesel pre-heating system service & repair manual modelyear 1982 and newer

Volvo 940, 240, 740, 760 & 780 & 940 D20 & D24 diesel fuel delivery system service & repair manual

Bosch VE diesel pump function overview & service manual

Volvo 240, 740, 760, 780 & 940 D20 & D24 how to replace water pump and timing belt service manual

 

Volvo 940 service manual – section 3: electrical system

This group contains the electrical components of the Volvo 900-series cars. You can find the service & repair manuals for the charging system (battery and alternator), ignition system (with contact breakers, breakerless and computer-controlled systems), fault tracing and all wiring diagrams for the Volvo 940 in this part of the Volvo 900-series service manual. Just like the rest of the service manual a lot of components and parts of the Volvo 940 are shared with the Volvo 200-series and 700-series. That’s why a lot of sections of the service manuals below are from these models.

Volvo 240 complete electrical system service & repair manual
Most parts of the electrical system of the Volvo 200-series are also used on the Volvo 740, 760, 780 and 940.

Volvo 240 & 260 charging system fault tracing
Since the Volvo 940 uses the same alternators and batteries this service manual can also be used for the Volvo 740, 760, 780 and 940

Volvo 740, 760, 780 & 940 ignition service and repair manual – part 1

Volvo 740, 760, 780 & 940 ignition service and repair manual – part 1

Volvo 740 1990+ & 940 wiring diagrams

Volvo 740, 760, 780 and 940 ECU application overview

Bosch Air mass flow sensor / MAF overview & datasheet for Volvo 700 & 940 fuel injection systems

Volvo 740 (LH-Jetronic injection models) & 940 sensor range charts

Volvo 740 & 940 airbag system service & repair manual – part 1

Volvo 740 & 940 airbag system service & repair manual – part 2

 

Volvo 940 service manual – section 4: rear axle, power train & transmissions

This group contains the Volvo 940 service & repair manuals of the rear axle , driveshaft and manual and automatic gearboxes. Just like the rest of the service manual: a lot of the parts of a Volvo 700-series car is shared with the Volvo 200-series and 900-series. That’s why the service manuals below can be used for all of these model series.

Volvo 200, 700 and 900-series clutch & propeller shaft service & repair manual

M45 (4-speed) & M46 (4-speed with overdrive) manual transmissions service & repair manual part 1

M45 (4-speed) & M46 (4-speed with overdrive) manual transmissions service & repair manual part 2

Volvo 200, 700 and 900 series overdrive repairs & maintenance service manual

Volvo 240 / 260 / 740 / 760 / 780 / 940 BW55, AW55, AW70 & AW71 automatic transmission service & repair manual

Volvo 200, 700 & 900-series rear axle repairs and maintenance service manual

Volvo 760, 780 & 960 rear axle & multilink suspension service and repair manual

 

Volvo 940 service manual – section 5: brakes

This group is about the braking system of the Volvo 940. It covers the repair of the brakes, changing brake pads, brake discs and calipers, replacing the brake servo and master cylinder, how to bleed the braking system and several other fixes of the brakes. The repair manual of the braking system of the 940 is the same as for the Volvo 740. The service & repair manual for the ABS brake system of the Volvo 940 will be added later.

Volvo 740, 760, 780 & 940 brake system service & repair manual

 

Volvo 940 service manual – section 6: front axle & suspension

This section will be added later.

 

Volvo 940 service manual – section 7: springs & suspension

Group 7 of the service manual doesn’t exist and has been moved to secion 4 and 6 where the replacement and repairs of the springs, suspension parts and shock absorbers can be found.

 

Volvo 940 service & repair manual – section 8: body, heater system, accessories & miscellaneous

In this group you’ll find the service & repair manuals for the heating and interior cooling system (including air conditioning), body and chassis service & repair manual, installation of accessories and several other service manuals for your Volvo 940. Most of these manuals are written for the Volvo 700-series but the Volvo 940 is actually exactly the same car as the Volvo 740 (only the dashboard and boot were changed). That’s why you can use the same service manuals for the Volvo 740 for your 940.

Volvo 740, 760 and 780 body, chassis, interior and heating system repairs & maintenance – part 1

Volvo 740, 760 and 780 body, chassis, interior and heating system repairs & maintenance – part 2

Volvo 740, 760 and 780 body, chassis, interior and heating system repairs & maintenance – part 3

Volvo 740, 760, 780 & 940 late type aircondtioning specifications

Volvo 700 and 900-series airconditioning service & repair manual

Volvo 700 and 900-series airco compressor check

Volvo 700 and 900-series airco compressor service & repair instructions

 

 

© Volvotips.com 2013

 

Disclaimer: Volvotips has the exclusive courtesy of Volvo Car Corporation and Volvo Cars Heritage to publish the Volvo Greenbooks (service manual), parts catalogs and other Volvo-material and publications. Commercial use and publishing at other websites of these items is prohibited.

9 Responses to “Volvo 940 service & repair manual”

  1. mj_smoker says:

    Hi!

    what about the B230 rebuilding manual? Could you please also post it too?
    Thanks !

  2. Loobo says:

    Yes…Please!

    Working on a 940 with B230FK at the moment. Is it covered?

  3. Volvotips says:

    I think it is, still searching for the service manual (I’ve just moved into a new house, and everything is still in boxes). :(

  4. mj_smoker says:

    Hi, Any progress in finding the manual? Personally I have failed to find another source of it on the net :( May be we should come and help you to unpack your stuff? :)

  5. Volvotips says:

    Not found it yet, but working on it! :)

  6. mj_smoker says:

    hey! any luck?

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