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Volvo 850 Turbo scheduled services

Volvo 850 service & repair manual

SCHEDULED SERVICES – TURBO

1995 Volvo 850

1994-96 MAINTENANCE
Volvo Maintenance & Service Intervals – Turbo
1994-96 850 Turbo Sedan
1995-96 850 T-5R Turbo Sedan
1994-96 850 Turbo Sportswagon
1995-96 850 T-5R Turbo Sportswagon

* PLEASE READ THIS FIRST *

NOTE: All SERVICE SCHEDULES are listed for normal service vehicles. If vehicle is operated under severe service conditions, see SEVERE SERVICE REQUIREMENTS (PERFORM W/SERVICE SCHEDULES) for items requiring additional maintenance.
NOTE: This article contains scheduled maintenance service information. Fluid types and capacities listed with each service in this article are only those necessary to perform that scheduled service. For specifications pertaining to fluid capacities for the entire vehicle, fuse and circuit breaker identification, wheel and tire size, battery type, warranty information, or model identification refer to the MAINTENANCE INFORMATION article in this section.

CAUTIONS & WARNINGS

SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)

NOTE: See the AIR BAGS article in the ACCESSORIES/SAFETY EQUIPMENT Section.
Modifications or improper maintenance, including incorrect removal and installation of the Supplemental Restraint System (SRS), can adversely affect system performance. DO NOT cover, obstruct or change the steering wheel horn pad in any way, as such action could cause improper function of the system. Use only plain water when cleaning the horn pad. Solvents or cleaners could adversely affect the air bag cover and cause improper deployment of the system.
WARNING: To avoid injury from accidental air bag deployment, read and carefully follow all warnings and service precautions. See appropriate AIR BAGS article in ACCESSORIES/SAFETY EQUIPMENT.
CAUTION: Disconnect negative battery cable before servicing any air bag system, steering column or passenger side dash component. After any repair, turn ignition key to the ON position from passenger’s side of vehicle in case of accidental air bag inflation

SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AIR BAR WARNING

NOTE: For information on air bag DIAGNOSIS & TESTING or DISPOSAL PROCEDURES, see AIR BAGS article in the ACCESSORIES/SAFETY EQUIPMENT Section.
System circuit is grounded by 2 screws beneath the driver’s seat. DO NOT use these screws to ground any other accessory. DO NOT
ground any other components near this system.

SIDE IMPACT PROTECTION SYSTEM (SIPS) – 1995-96 MODELS

NOTE: For information on air bag DIAGNOSIS & TESTING or DISPOSAL PROCEDURES, see AIR BAGS article in the ACCESSORIES/SAFETY EQUIPMENT Section.

AIR CONDITIONING SERVICING

CAUTION: Avoid breathing R-134a refrigerant and PAG lubricant vapors, exposure may irritate eyes, nose and throat. To remove
R-134a from system use R-134a recycling equipment that meets SAE J2210 specifications. If accidental system discharge occurs, ventilate work area before resuming service.
WARNING: R-134a service equipment or vehicle A/C systems SHOULD NOT be pressure tested or leak tested with compressed air. Some mixtures of air/R134a have shown to be combustible at elevated pressures. These mixtures are dangerous and may cause fire and/or explosions. See AIR CONDITIONING SERVICE article in GENERAL INFORMATION section.

ANTI-LOCK BRAKE SYSTEM

The anti-lock brake system contains electronic equipment that can be susceptible to interference caused by improperly installed or high output radio transmitting equipment. Since this interference
could cause the possible loss of the anti-lock braking capability, such equipment should be installed by qualified professionals.
On models equipped with anti-lock brake systems, ALWAYS
observe the following cautions:
* DO NOT attempt to bleed hydraulic system without first referring to the appropriate ANTI-LOCK BRAKE SYSTEM article in the BRAKES Section.
* DO NOT mix tire sizes. As long as tires remain close to the original diameter, increasing the width is acceptable. Rolling diameter must be identical for all 4 tires. Some manufacturers recommend tires of the same brand, style and type. Failure to follow this precaution may cause inaccurate wheel speed readings.
* Use ONLY recommended brake fluids. DO NOT use silicone brake fluids in an ABS-equipped vehicle.

BATTERY WARNING

WARNING: When battery is disconnected, vehicles equipped with computers may lose memory data. When battery power is restored, driveability problems may exist on some vehicles. These vehicles may require a relearn procedure. See COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION section.

REPLACING BLOWN FUSES

Before replacing a blown fuse, remove ignition key, turn off all lights and accessories to avoid damaging the electrical system. Be sure to use fuse with the correct indicated amperage rating. The use
of an incorrect amperage rating fuse may result in a dangerous electrical system overload.

BRAKE SYSTEM

CAUTION: If brake warning light comes on while driving it indicates a low fluid level or failure in one of the braking circuits. If the brake pedal can be depressed further than normal it is an indication that one of the brake circuits is not functioning. Stop vehicle and check brake reservoir fluid level. If level is below MIN mark, DO NOT drive vehicle. Have it towed to a repair shop. If level is between the MIN and MAX marks, proceed cautiously to a repair shop.

BRAKE PAD WEAR INDICATOR

Indicator will cause a squealing or scraping noise, warning that brake pads need replacement.

CATALYTIC CONVERTER

Continued operation of vehicle with a severe malfunction could cause converter to overheat, resulting in possible damage to converter and vehicle.
Any modification to the exhaust system on turbo models, which reduces exhaust backpressure, will lead to lean fuel mixtures and excessive spark advance. This could cause serious engine damage.

ELECTROSTATIC DISCHARGE SENSITIVE (ESD) PARTS

WARNING: Many solid state electrical components can be damaged by static electricity (ESD). Some will display a warning label, but many will not. Discharge personal static electricity by touching a metal ground point on the vehicle prior to servicing any ESD sensitive component.

ENGINE OIL

CAUTION: Never use non-detergent or straight mineral oil.

FUEL SYSTEM SERVICE

WARNING: Relieve fuel system pressure prior to servicing any fuel system component (fuel injection models).

HALOGEN BULBS

Halogen bulbs contain pressurized gas which may explode if overheated. DO NOT touch glass portion of bulb with bare hands. Eye protection should be worn when handling or working around halogen bulbs.

RADIATOR CAP

CAUTION: Always disconnect the fan motor when working near the radiator fan. The fan is temperature controlled and could start at any time even when the ignition key is in the OFF position. DO NOT loosen or remove radiator cap when cooling system is hot.

RADIATOR FAN

WARNING: Keep hands away from radiator fan. Fan is controlled by a
thermostatic switch which may come on or run for up to 15 minutes even after engine is turned off.

TURBOCHARGED MODELS

CAUTION: Do not race engine immediately after starting. When stopping engine, allow engine to idle for approximately 60 seconds before shutting it off. Failure to do so may cause turbocharger damage due to lack of oil flowing to
the turbocharger bearings.

WHEELS & TIRES

Only wheels tested and approved by the manufacturer should be used on models equipped with Air Dam aerodynamic components.
volvo 850 turbo t-5 t-5r engine compartment part parts

SERVICE POINT LOCATIONS

Fig. 1: Service Point Locations (Turbo) Courtesy of Volvo Cars of North America.
volvo 850 obd II 2 OBDII diagnosis unit connector link location diagnostic tool
Fig. 2: OBD II Diagnostic Link Connector Location (1996) Courtesy of Volvo Cars of North America.

ALIGNING CAMSHAFT TIMING MARKS

volvo 850 t5 t-5 turbo t-5r 850r camshaft pulley pulleys timing marks
Fig. 3: Aligning Camshaft & Crankshaft Timing Marks
Courtesy of Volvo Cars of North America.
volvo 850 drive belt lubricating bushing
Fig. 4: Lubricating Tensioner Pulley Bushing (Pivot Bearing) Courtesy of Volvo Cars of North America.
CAUTION: Lubrication of the Tensioner Pulley Bushing is REQUIRED on
1993 Models, it is recommended that the bushing be checked for free play and lubrication on 1994-95 models.
NOTE: For more information regarding camshaft timing belt service refer to the 2.3L 5-CYL TURBO article in the
volvo 850 drive belt washer installation how to instructions tutorial
ENGINE MECHANICAL section.
Fig. 5: Installing Washer on Timing Belt Tensioner
Courtesy of Volvo Cars of North America.
MODEL 850 TIMING BELT REPLACEMENT TABLE

E  X

Model

Part

50K

60K

70K

80K

90K

100K

Year

1993*

1994-

Number

271952-4

271834-4

X

* = Late M/Y 93 850’s (from engine no. 131035) should have M/Y 94 timing belt (p/n 271834-4). See Parts Bulletin 21-13 and Tech DCS 21-02.
E = Recommended timing belt replacement
X = Required timing belt replacement
NOTE: On 1993 850’s, lubricate timing belt tensioner pivot bearing during timing belt replacement.
volvo 850 how to lubricate lubricating auxiliary drive belt tensioner tutorial

LUBRICATING AUXILIARY DRIVE BELT TENSIONER

Fig. 6: Auxiliary Drive Belt Tensioner Lubrication Points
Courtesy of Volvo Cars of North America.
NOTE: The automatic tensioner for the auxiliary drive belt must be greased every 30,000 miles (45,000 km) or if an abnormal
noise is heard from the tensioner.
NOTE: The auxiliary drive belt and automatic tensioner must be removed from engine in order to properly lubricate.
volvo 850 how to check flame trap instructions tutorial step-by-step

FLAME TRAP MAINTENANCE – PCV SYSTEM

Fig. 7: Flame Trap Location
Courtesy of Volvo Cars of North America.
volvo 850 control module ectm etm ecu tutorial instructions how to open

CHANGING CONTROL MODULE BOX FILTER (1993)

Fig. 8: Control Module Box Filter (1993) Courtesy of Volvo Cars of North America.

BODY LUBRICATION POINTS

volvo 850 lubricating hints tips hint locations points sedan saloon estate
Fig. 9: Body Lubrication Points (Typical) Courtesy of Volvo Cars of North America.
volvo 850 s70 c70 v70 floor jack hoist vehicle points locations

VEHICLE LIFT POINTS

Fig. 10: Vehicle Lift Points (Typical) Courtesy of Volvo Cars of North America.
CAUTION: Use extreme caution when putting a T-5R model, or any model with a front spoiler and lowered suspension onto a lift.
NOTE: For more information regarding lifting and hoisting refer to the JACKING & HOISTING article in the
WHEEL ALIGNMENT section.
volvo 850 information label labels tags VIN locations instructions

INFORMATION LABEL LOCATIONS

Fig. 11: Information Label Locations
Courtesy of Volvo Cars of North America.

 

TIRE ROTATION PATTERNS

WHEEL TIGHTENING

Tighten all wheel lug nuts to 80 ft. lbs. (110 N.m) using pattern shown in Fig. 12.
volvo 850 how to tighten wheel lug nuts bolts pattern instructions tutorial

Fig. 12: Tire Rotation Pattern & Lug Nut Torque Pattern
Courtesy of Volvo Cars of North America.

CAMSHAFT TIMING BELT REPLACEMENT INFORMATION

CAUTION: Failure to replace a faulty camshaft timing belt may result in serious engine damage.
The condition of camshaft drive belts should always be checked on vehicles which have more than 50,000 miles. Although some manufacturers do not recommend belt replacement at a specified mileage, others require it at 60,000-100,000 miles. A camshaft drive belt failure may cause extensive damage to internal engine components on most engines, although some designs do not allow piston-to-valve contact. These designs are often called “Free Wheeling”.
Many manufacturers changed their maintenance and warranty schedules in the mid-1980’s to reflect timing belt inspection and/or replacement at 50,000-60,000 miles. Most service interval schedules in this manual reflect these changes.
Belts or components should be inspected and replaced if any of the following conditions exist:
* Cracks Or Tears In Belt Surface
* Missing, Damaged, Cracked Or Rounded Teeth
* Oil Contamination
* Damaged Or Faulty Tensioners
* Incorrect Tension Adjustment
CAMSHAFT TIMING BELT REPLACEMENT INTERVAL TABLE
Application Interval (Miles)
1993 …………………………………………… 50,000
1994-96 ………………………………………… 70,000

SEVERE & NORMAL SERVICE DEFINITIONS

NOTE: Use the Severe Service schedule if the vehicle to be serviced is operated under ANY (one or more) of these conditions:
Service is recommended at mileage intervals based on vehicle operation. Service schedules are based on the following primary
operating conditions: Normal Service
* Driven More Than 10 Miles Daily
* No Operating Conditions From Severe Service Schedule
Severe Service (Unique Driving Conditions)
* Extended Idling Or Low Speed Operation
* Frequent Short Trips Of Less Than 7 Miles
* Extended Operation In Dusty Or Sandy Conditions
* Trailer Towing Operations
* Driving In Mountainous Conditions

SEVERE SERVICE REQUIREMENTS (PERFORM W/SERVICE SCHEDULES)

NOTE: The following services are to be performed on vehicles subjected to severe service. See SEVERE & NORMAL SERVICE DEFINITIONS. This service is to be performed in addition to the normal services listed in the NORMAL MAINTENANCE SERVICE SCHEDULES.
SEVERE SERVICE CONDITIONS/ACTIONS TABLE
Condition Action Item Perform Every (1) Extended Idling Replace Engine Oil & 3,750 Miles or 3 Months
Or Low Speed Filter
Operation
Frequent Short Replace Engine Oil & 3,750 Miles or 3 Months
Trips Of Less Filter
Than 7 Miles
Extended Replace Engine Oil & 3,750 Miles or 3 Months
Operation In Filter
Dusty Or Sandy
Conditions
Trailer Towing Replace Engine Oil & 3,750 Miles or 3 Months
Operations Filter
Driving In Replace Engine Oil & 3,750 Miles or 3 Months
Mountainous Filter
Conditions
(1) – Perform these services at the mileage or number of months
(since the last time), whichever comes first.

5000 MILE (8000 KM) SERVICE

5000 MILE (8000 KM) SERVICE Service Or Inspect
Check/Retorque Exhaust Pipe to Turbocharger
Check Fluid Levels
Inspect Coolant Hoses and Clamps
Inspect Brake System Inspect Exhaust System Inspect C/V Joint boots
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Lubrication Specifications
Application Specification
Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD
Fluid Capacities
Application (1) Quantity
Engine Oil
Non-Turbo (Includes Oil Filter) (2) ………. 5.6 Qts. (5.3L) Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

10,000 MILE (16,000 KM) SERVICE

10,000 MILE (16,000 KM) SERVICE Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Check Cooling System Hoses and Clamps
Check Coolant Strength
Inspect Brake System
Check Exhaust System & Heat Shielding Clean Battery and Battery Terminals Inspect Fuel/Tank/Cap/Lines
Check Operation of Horn, Wipers/Washers & All Exterior Lights
Inspect Condition of Wiper Blades
Check Headlight Alignment
Lubricate Weatherstripping with Silicone
Lubricate Door Hinges Lubricate Door Locks Check Body Drain Holes Clean Power Antenna Mast
Check Seat Belt Webbing and Release Mechanisms
Check Parking Brake Operation
Check Shift Interlock Operation
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Inspect Brake Pads, Rotors and Calipers Inspect Brake System Hoses & Lines Inspect Shocks/Struts for Leakage Inspect Tire Wear Pattern
Rotate Tires and Adjust Air Pressure (Including Spare) Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Lubrication Specifications
Application Specification
Antifreeze/Engine Coolant ……….. Ethylene Glycol Antifreeze Automatic Transmission ……………….. Dexron-IIE or Mercon Brake Fluid ……………….. DOT 4 Brake Fluid Or Equivalent Power Steering Fluid ……………… Dexron-IIE or Mercon ATF Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD Manual Transmission (1) …………… Volvo Synthetic 97308 or Type F/G ATF
(1) – DO NOT use Dexron fluid in manual transmissions.
Fluid Capacities
Application (1) Quantity
Automatic Transmission ……………………. 8.0 Qts. (7.6L) Cooling System …………………………… 7.8 Qts. (7.2L) Engine Oil
Non-Turbo (Includes Oil Filter) (2) ………. 5.6 Qts. (5.3L) Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L) Manual Transmission ………………………. 2.5 Qts. (2.1L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

15,000 MILE (24,000 KM) SERVICE (TURBO MODELS ONLY)

15,000 MILE (24,000 KM) SERVICE (TURBO MODELS ONLY) Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Inspect Coolant Hoses and Clamps
Inspect Brake System Inspect Exhaust System Inspect C/V Joint boots
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Lubrication Specifications
Application Specification
Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD
Fluid Capacities
Application (1) Quantity
Engine Oil
Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

20,000 MILE (32,000 KM) SERVICE

20,000 MILE (32,000 KM) SERVICE Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Check Cooling System Hoses and Clamps
Check Coolant Strength
Inspect Brake System
Check Exhaust System & Heat Shielding Clean Battery and Battery Terminals Check/Adjust Kick-down Cable
Inspect Fuel/Tank/Cap/Lines
Check Operation of Horn, Wipers/Washers & All Exterior Lights
Inspect Condition of Wiper Blades
Check Headlight Alignment
Lubricate Weatherstripping with Silicone
Lubricate Door Hinges Lubricate Door Locks Check Body Drain Holes Clean Power Antenna Mast
Check Seat Belt Webbing and Release Mechanisms
Check Parking Brake Operation
Check Shift Interlock Operation
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Inspect Brake Pads, Rotors and Calipers Inspect Brake System Hoses & Lines Inspect Shocks/Struts for Leakage Inspect Tire Wear Pattern
Rotate Tires and Adjust Air Pressure (Including Spare) Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Automatic Transaxle Fluid (1993-94 Models) Lubrication Specifications
Application Specification
Antifreeze/Engine Coolant ……….. Ethylene Glycol Antifreeze Automatic Transmission ……………….. Dexron-IIE or Mercon Brake Fluid ……………….. DOT 4 Brake Fluid Or Equivalent Power Steering Fluid ……………… Dexron-IIE or Mercon ATF Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD Manual Transmission (1) …………… Volvo Synthetic 97308 or Type F/G ATF
(1) – DO NOT use Dexron fluid in manual transmissions.
Fluid Capacities
Application (1) Quantity
Automatic Transmission ……………………. 8.0 Qts. (7.6L) Cooling System …………………………… 7.8 Qts. (7.2L) Engine Oil
Non-Turbo (Includes Oil Filter) (2) ………. 5.6 Qts. (5.3L) Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L) Manual Transmission ………………………. 2.5 Qts. (2.1L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

25,000 MILE (40,000 KM) SERVICE (TURBO MODELS ONLY)

25,000 MILE (40,000 KM) SERVICE (TURBO MODELS ONLY) Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Inspect Coolant Hoses and Clamps
Inspect Brake System Inspect Exhaust System Inspect C/V Joint boots
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Lubrication Specifications
Application Specification
Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD
Fluid Capacities
Application (1) Quantity
Engine Oil
Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

30,000 MILE (48,000 KM) SERVICE

30,000 MILE (48,000 KM) SERVICE
Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Check Cooling System Hoses and Clamps
Inspect Brake System
Check Exhaust System & Heat Shielding
Clean Battery and Battery Terminals
Inspect/Adjust Accessory Drive Belts (Replace if Required) Crankcase Ventilation System
Ventilation Hoses
Manual Transmission Fluid
Inspect Fuel/Tank/Cap/Lines
Check Operation of Horn, Wipers/Washers & All Exterior Lights
Inspect Condition of Wiper Blades
Check Headlight Alignment
Lubricate Weatherstripping with Silicone
Lubricate Door Hinges Lubricate Door Locks Check Body Drain Holes Clean Power Antenna Mast
Check Seat Belt Webbing and Release Mechanisms
Check Parking Brake Operation Check Shift Interlock Operation Clutch Release Arm Travel
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Inspect Brake Pads, Rotors and Calipers
Inspect Brake System Hoses & Lines
ABS System Operation
Inspect Shocks/Struts for Leakage
Suspension Bushings, Springs, Arms & Rear Jounce Bumpers
Inspect Tire Wear Pattern
Rotate Tires and Adjust Air Pressure (Including Spare) Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter Spark Plugs
Air Filter Element
Control Module Filter
Drain, Flush and Refill Engine Coolant Drain, Refill and Bleed Brake System Lubrication Specifications
Application Specification
Antifreeze/Engine Coolant ……….. Ethylene Glycol Antifreeze Automatic Transmission ……………….. Dexron-IIE or Mercon Brake Fluid ……………….. DOT 4 Brake Fluid Or Equivalent Power Steering Fluid ……………… Dexron-IIE or Mercon ATF Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD Manual Transmission (1) …………… Volvo Synthetic 97308 or Type F/G ATF
(1) – DO NOT use Dexron fluid in manual transmissions.
Fluid Capacities
Application (1) Quantity
Automatic Transmission ……………………. 8.0 Qts. (7.6L) Cooling System …………………………… 7.8 Qts. (7.2L) Engine Oil
Non-Turbo (Includes Oil Filter) (2) ………. 5.6 Qts. (5.3L) Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L) Manual Transmission ………………………. 2.5 Qts. (2.1L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.
Service Labor Times
Application (1) Hours
850 2.5L 5-Cylinder …………………………………. 3.8 (1) – To replace camshaft timing belt, add 2.0 hrs.

35,000 MILE (56,000 KM) SERVICE (TURBO MODELS ONLY)

35,000 MILE (56,000 KM) SERVICE (TURBO MODELS ONLY) Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Inspect Coolant Hoses and Clamps
Inspect Brake System Inspect Exhaust System Inspect C/V Joint boots
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Lubrication Specifications
Application Specification
Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD
Fluid Capacities
Application (1) Quantity
Engine Oil
Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

40,000 MILE (64,000 KM) SERVICE

40,000 MILE (64,000 KM) SERVICE Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Check Cooling System Hoses and Clamps
Check Coolant Strength
Inspect Brake System
Check Exhaust System & Heat Shielding Clean Battery and Battery Terminals Check/Adjust Kick-down Cable
Inspect Fuel/Tank/Cap/Lines
Check Operation of Horn, Wipers/Washers & All Exterior Lights
Inspect Condition of Wiper Blades
Check Headlight Alignment
Lubricate Weatherstripping with Silicone
Lubricate Door Hinges Lubricate Door Locks Check Body Drain Holes Clean Power Antenna Mast
Check Seat Belt Webbing and Release Mechanisms
Check Parking Brake Operation
Check Shift Interlock Operation
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Inspect Brake Pads, Rotors and Calipers Inspect Brake System Hoses & Lines Inspect Shocks/Struts for Leakage Inspect Tire Wear Pattern
Rotate Tires and Adjust Air Pressure (Including Spare) Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Automatic Transmission Fluid (All Models) Lubrication Specifications
Application Specification
Antifreeze/Engine Coolant ……….. Ethylene Glycol Antifreeze Automatic Transmission ……………….. Dexron-IIE or Mercon Brake Fluid ……………….. DOT 4 Brake Fluid Or Equivalent Power Steering Fluid ……………… Dexron-IIE or Mercon ATF Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD Manual Transmission (1) …………… Volvo Synthetic 97308 or Type F/G ATF
(1) – DO NOT use Dexron fluid in manual transmissions.
Fluid Capacities
Application (1) Quantity
Automatic Transmission ……………………. 8.0 Qts. (7.6L) Cooling System …………………………… 7.8 Qts. (7.2L) Engine Oil
Non-Turbo (Includes Oil Filter) (2) ………. 5.6 Qts. (5.3L) Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L) Manual Transmission ………………………. 2.5 Qts. (2.1L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

45,000 MILE (72,000 KM) SERVICE (TURBO MODELS ONLY)

45,000 MILE (72,000 KM) SERVICE (TURBO MODELS ONLY) Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Inspect Coolant Hoses and Clamps
Inspect Brake System Inspect Exhaust System Inspect C/V Joint boots
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Lubrication Specifications
Application Specification
Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD
Fluid Capacities
Application (1) Quantity
Engine Oil
Non-Turbo (Includes Oil Filter) (2) ………. 5.6 Qts. (5.3L) Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

50,000 MILE (80,000 KM) SERVICE

50,000 MILE (80,000 KM) SERVICE Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Check Cooling System Hoses and Clamps
Check Coolant Strength
Inspect Brake System
Check Exhaust System & Heat Shielding Clean Battery and Battery Terminals Inspect Fuel/Tank/Cap/Lines
Check Operation of Horn, Wipers/Washers & All Exterior Lights
Inspect Condition of Wiper Blades
Check Headlight Alignment
Lubricate Weatherstripping with Silicone
Lubricate Door Hinges Lubricate Door Locks Check Body Drain Holes Clean Power Antenna Mast
Check Seat Belt Webbing and Release Mechanisms
Check Parking Brake Operation
Check Shift Interlock Operation
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Inspect Brake Pads, Rotors and Calipers Inspect Brake System Hoses & Lines Inspect Shocks/Struts for Leakage Inspect Tire Wear Pattern
Rotate Tires and Adjust Air Pressure (Including Spare) Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Drain, Flush and Refill Engine Coolant Accessory Drive Belts (1992-93 Models Only) Camshaft Timing Belt (1994 Models Only) Lubrication Specifications
Application Specification
Antifreeze/Engine Coolant ……….. Ethylene Glycol Antifreeze Automatic Transmission ……………….. Dexron-IIE or Mercon Brake Fluid ……………….. DOT 4 Brake Fluid Or Equivalent Power Steering Fluid ……………… Dexron-IIE or Mercon ATF Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD
Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD Manual Transmission (1) …………… Volvo Synthetic 97308 or Type F/G ATF
(1) – DO NOT use Dexron fluid in manual transmissions.
Fluid Capacities
Application (1) Quantity
Automatic Transmission ……………………. 8.0 Qts. (7.6L) Cooling System …………………………… 7.8 Qts. (7.2L) Engine Oil
Non-Turbo (Includes Oil Filter) (2) ………. 5.6 Qts. (5.3L) Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L) Manual Transmission ………………………. 2.5 Qts. (2.1L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

55,000 MILE (80,000 KM) SERVICE (TURBO MODELS ONLY)

55,000 MILE (80,000 KM) SERVICE (TURBO MODELS ONLY) Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Inspect Coolant Hoses and Clamps
Inspect Brake System Inspect Exhaust System Inspect C/V Joint boots
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Lubrication Specifications
Application Specification
Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD
Fluid Capacities
Application (1) Quantity
Engine Oil
Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

60,000 MILE (96,000 KM) SERVICE

60,000 MILE (96,000 KM) SERVICE Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Check Cooling System Hoses and Clamps
Inspect Brake System
Check Exhaust System & Heat Shielding Clean Battery and Battery Terminals Check/Adjust Kick-down Cable
Inspect/Adjust Drive Belts (1993 Replace if Required) Clean EGR System (1993-94 Models Only)
Inspect PCV Valve, Flame Guard and Hoses
PCV Nipple/Orifices
Crankcase Ventilation System
Ventilation Hoses
Manual Transmission Fluid
Inspect Fuel/Tank/Cap/Lines
Check Operation of Horn, Wipers/Washers & All Exterior Lights
Inspect Condition of Wiper Blades
Check Headlight Alignment
Lubricate Weatherstripping with Silicone
Lubricate Door Hinges Lubricate Door Locks Check Body Drain Holes Clean Power Antenna Mast
Check Seat Belt Webbing and Release Mechanisms
Check Parking Brake Operation Check Shift Interlock Operation Clutch Release Arm Travel
Inspect Steering Linkage/Front Suspension Steering System & Wheel Alignment Lubricate Chassis
Inspect Brake Pads, Rotors and Calipers
Inspect Brake System Hoses & Lines
ABS System Operation
Inspect Shocks/Struts for Leakage
Suspension Bushings, Springs, Arms & Rear Jounce Bumpers
Inspect Tire Wear Pattern
Front Wheel Alignment
Rotate Tires and Adjust Air Pressure (Including Spare) Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter Spark Plugs
Air Filter Element
Control Module Filter
Fuel Filter (1992-94 Models) Fuel Filter
Accessory Drive Belts (1994-95 Models Only) Automatic Transmission Fluid (1992-94 Models) Automatic Transmission Fluid
Drain, Flush and Refill Engine Coolant Drain, Refill and Bleed Brake System Lubrication Specifications
Application Specification
Antifreeze/Engine Coolant ……….. Ethylene Glycol Antifreeze Automatic Transmission ……………….. Dexron-IIE or Mercon Brake Fluid ……………….. DOT 4 Brake Fluid Or Equivalent Power Steering Fluid ……………… Dexron-IIE or Mercon ATF Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD Manual Transmission (1) …………… Volvo Synthetic 97308 or Type F/G ATF
(1) – DO NOT use Dexron fluid in manual transmissions.
Fluid Capacities
Application (1) Quantity
Automatic Transmission ……………………. 8.0 Qts. (7.6L) Cooling System …………………………… 7.8 Qts. (7.2L) Engine Oil
Non-Turbo (Includes Oil Filter) (2) ………. 5.6 Qts. (5.3L) Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L) Manual Transmission ………………………. 2.5 Qts. (2.1L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.
Service Labor Times
Application (1) Hours
850 2.5L 5-Cylinder …………………………………. 4.6 (1) – To replace camshaft timing belt, add 2.0 hrs.

65,000 MILE (104,000 KM) SERVICE (TURBO MODELS ONLY)

65,000 MILE (104,000 KM) SERVICE (TURBO MODELS ONLY) Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Inspect Coolant Hoses and Clamps
Inspect Brake System
Inspect Exhaust System
Inspect C/V Joint boots
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Lubrication Specifications
Application Specification
Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD
Fluid Capacities
Application (1) Quantity
Engine Oil
Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

70,000 MILE (112,000 KM) SERVICE

70,000 MILE (112,000 KM) SERVICE Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Check Cooling System Hoses and Clamps
Check Coolant Strength
Inspect Brake System
Check Exhaust System & Heat Shielding
Clean Battery and Battery Terminals
Inspect Fuel/Tank/Cap/Lines
Check Operation of Horn, Wipers/Washers & All Exterior Lights
Inspect Condition of Wiper Blades
Check Headlight Alignment
Lubricate Weatherstripping with Silicone
Lubricate Door Hinges Lubricate Door Locks Check Body Drain Holes Clean Power Antenna Mast
Check Seat Belt Webbing and Release Mechanisms
Check Parking Brake Operation
Check Shift Interlock Operation
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Inspect Brake Pads, Rotors and Calipers Inspect Brake System Hoses & Lines Inspect Shocks/Struts for Leakage Inspect Tire Wear Pattern
Rotate Tires and Adjust Air Pressure (Including Spare) Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Camshaft Timing Belt (1994-95 Models) Lubrication Specifications
Application Specification
Antifreeze/Engine Coolant ……….. Ethylene Glycol Antifreeze Automatic Transmission ……………….. Dexron-IIE or Mercon Brake Fluid ……………….. DOT 4 Brake Fluid Or Equivalent Power Steering Fluid ……………… Dexron-IIE or Mercon ATF Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD
Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD Manual Transmission (1) …………… Volvo Synthetic 97308 or Type F/G ATF
(1) – DO NOT use Dexron fluid in manual transmissions.
Fluid Capacities
Application (1) Quantity
Automatic Transmission ……………………. 8.0 Qts. (7.6L) Cooling System …………………………… 7.8 Qts. (7.2L) Engine Oil
Non-Turbo (Includes Oil Filter) (2) ………. 5.6 Qts. (5.3L) Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L) Manual Transmission ………………………. 2.5 Qts. (2.1L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

75,000 MILE (120,000 KM) SERVICE (TURBO MODELS ONLY)

75,000 MILE (120,000 KM) SERVICE (TURBO MODELS ONLY) Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Inspect Coolant Hoses and Clamps
Inspect Brake System Inspect Exhaust System Inspect C/V Joint boots
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Lubrication Specifications
Application Specification
Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD
Fluid Capacities
Application (1) Quantity
Engine Oil
Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

80,000 MILE (128,000 KM) SERVICE

80,000 MILE (128,000 KM) SERVICE Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Check Cooling System Hoses and Clamps
Check Coolant Strength
Inspect Brake System
Check Exhaust System & Heat Shielding Clean EGR System (1992-94 Models Only) Clean Battery and Battery Terminals Check/Adjust Kick-down Cable
Inspect Fuel/Tank/Cap/Lines
Check Operation of Horn, Wipers/Washers & All Exterior Lights
Inspect Condition of Wiper Blades
Check Headlight Alignment
Lubricate Weatherstripping with Silicone
Lubricate Door Hinges Lubricate Door Locks Check Body Drain Holes Clean Power Antenna Mast
Check Seat Belt Webbing and Release Mechanisms
Check Parking Brake Operation
Check Shift Interlock Operation
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Inspect Brake Pads, Rotors and Calipers Inspect Brake System Hoses & Lines Inspect Shocks/Struts for Leakage Inspect Tire Wear Pattern
Rotate Tires and Adjust Air Pressure (Including Spare) Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Automatic Transmission Fluid (All Models) Lubrication Specifications
Application Specification
Antifreeze/Engine Coolant ……….. Ethylene Glycol Antifreeze Automatic Transmission ……………….. Dexron-IIE or Mercon Brake Fluid ……………….. DOT 4 Brake Fluid Or Equivalent Power Steering Fluid ……………… Dexron-IIE or Mercon ATF Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD Manual Transmission (1) …………… Volvo Synthetic 97308 or Type F/G ATF
(1) – DO NOT use Dexron fluid in manual transmissions.
Fluid Capacities
Application (1) Quantity
Automatic Transmission ……………………. 8.0 Qts. (7.6L) Cooling System …………………………… 7.8 Qts. (7.2L) Engine Oil
Non-Turbo (Includes Oil Filter) (2) ………. 5.6 Qts. (5.3L) Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L) Manual Transmission ………………………. 2.5 Qts. (2.1L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

85,000 MILE (136,000 KM) SERVICE (TURBO MODELS ONLY)

85,000 MILE (136,000 KM) SERVICE (TURBO MODELS ONLY) Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Inspect Coolant Hoses and Clamps
Inspect Brake System Inspect Exhaust System Inspect C/V Joint boots
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Lubrication Specifications
Application Specification
Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD
Fluid Capacities
Application (1) Quantity
Engine Oil
Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

90,000 MILE (144,000 KM) SERVICE

90,000 MILE (144,000 KM) SERVICE
Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Check Cooling System Hoses and Clamps
Inspect Brake System
Check Exhaust System & Heat Shielding
Clean Battery and Battery Terminals
Inspect/Adjust Accessory Drive Belts (Replace if Required) Crankcase Ventilation System
Ventilation Hoses
Manual Transmission Fluid
Inspect Fuel/Tank/Cap/Lines
Check Operation of Horn, Wipers/Washers & All Exterior Lights
Inspect Condition of Wiper Blades
Check Headlight Alignment
Lubricate Weatherstripping with Silicone
Lubricate Door Hinges Lubricate Door Locks Check Body Drain Holes Clean Power Antenna Mast
Check Seat Belt Webbing and Release Mechanisms
Check Parking Brake Operation
Check Shift Interlock Operation
Inspect Steering Linkage/Front Suspension
Steering System & Wheel Alignment Clutch Release Arm Travel Lubricate Chassis
Inspect Brake Pads, Rotors and Calipers
Inspect Brake System Hoses & Lines
ABS System Operation
Inspect Shocks/Struts for Leakage
Suspension Bushings, Springs, Arms & Rear Jounce Bumpers
Inspect Tire Wear Pattern
Rotate Tires and Adjust Air Pressure (Including Spare) Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter Spark Plugs
Air Filter Element Control Module Filter Drive Belts
Drain, Flush and Refill Engine Coolant Drain, Refill and Bleed Brake System Lubrication Specifications
Application Specification
Antifreeze/Engine Coolant ……….. Ethylene Glycol Antifreeze Automatic Transmission ……………….. Dexron-IIE or Mercon Brake Fluid ……………….. DOT 4 Brake Fluid Or Equivalent Power Steering Fluid ……………… Dexron-IIE or Mercon ATF Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD Manual Transmission (1) …………… Volvo Synthetic 97308 or Type F/G ATF
(1) – DO NOT use Dexron fluid in manual transmissions.
Fluid Capacities
Application (1) Quantity
Automatic Transmission ……………………. 8.0 Qts. (7.6L) Cooling System …………………………… 7.8 Qts. (7.2L) Engine Oil
Non-Turbo (Includes Oil Filter) (2) ………. 5.6 Qts. (5.3L) Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L) Manual Transmission ………………………. 2.5 Qts. (2.1L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.
Service Labor Times
Application (1) Hours
850 2.5L 5-Cylinder …………………………………. 3.8 (1) – To replace camshaft timing belt, add 2.0 hrs.

95,000 MILE (152,000 KM) SERVICE (TURBO MODELS ONLY)

95,000 MILE (152,000 KM) SERVICE (TURBO MODELS ONLY) Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Inspect Coolant Hoses and Clamps
Inspect Brake System Inspect Exhaust System Inspect C/V Joint boots
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Lubrication Specifications
Application Specification
Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD
Fluid Capacities
Application (1) Quantity
Engine Oil
Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

100,000 MILE (160,000 KM) SERVICE

100,000 MILE (160,000 KM) SERVICE Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Check Cooling System Hoses and Clamps
Check Coolant Strength
Inspect Brake System
Check Exhaust System & Heat Shielding
Clean EGR System (All Models)
Inspect PCV Valve, Flame Guard and Hoses Clean Battery and Battery Terminals Check/Adjust Kick-down Cable
Inspect Fuel/Tank/Cap/Lines
Check Operation of Horn, Wipers/Washers & All Exterior Lights
Inspect Condition of Wiper Blades
Check Headlight Alignment
Lubricate Weatherstripping with Silicone
Lubricate Door Hinges Lubricate Door Locks Check Body Drain Holes Clean Power Antenna Mast
Check Seat Belt Webbing and Release Mechanisms
Check Parking Brake Operation
Check Shift Interlock Operation
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Inspect Brake Pads, Rotors and Calipers Inspect Brake System Hoses & Lines Inspect Shocks/Struts for Leakage
Inspect Tire Wear Pattern
Rotate Tires and Adjust Air Pressure (Including Spare) Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Fuel Filter (1995 Models Only)
Accessory Drive Belts (1993 Models Only) Camshaft Timing Belt (1993 Models Only) Drain, Refill and Bleed Brake System Fluid
Automatic Transmission Fluid (1992-94 Models) Lubrication Specifications
Application Specification
Antifreeze/Engine Coolant ……….. Ethylene Glycol Antifreeze Automatic Transmission ……………….. Dexron-IIE or Mercon Brake Fluid ……………….. DOT 4 Brake Fluid Or Equivalent Power Steering Fluid ……………… Dexron-IIE or Mercon ATF Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD Manual Transmission (1) …………… Volvo Synthetic 97308 or Type F/G ATF
(1) – DO NOT use Dexron fluid in manual transmissions.
Fluid Capacities
Application (1) Quantity
Automatic Transmission ……………………. 8.0 Qts. (7.6L) Cooling System …………………………… 7.8 Qts. (7.2L) Engine Oil
Non-Turbo (Includes Oil Filter) (2) ………. 5.6 Qts. (5.3L) Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L) Manual Transmission ………………………. 2.5 Qts. (2.1L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

105,000 MILE (168,000 KM) SERVICE (TURBO MODELS ONLY)

105,000 MILE (168,000 KM) SERVICE (TURBO MODELS ONLY) Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Inspect Coolant Hoses and Clamps
Inspect Brake System Inspect Exhaust System Inspect C/V Joint boots
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Lubrication Specifications
Application Specification
Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD
Fluid Capacities
Application (1) Quantity
Engine Oil
Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

110,000 MILE (176,000 KM) SERVICE

110,000 MILE (176,000 KM) SERVICE Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Check Cooling System Hoses and Clamps
Check Coolant Strength
Inspect Brake System
Check Exhaust System & Heat Shielding Clean Battery and Battery Terminals Inspect Fuel/Tank/Cap/Lines
Check Operation of Horn, Wipers/Washers & All Exterior Lights
Inspect Condition of Wiper Blades
Check Headlight Alignment
Lubricate Weatherstripping with Silicone
Lubricate Door Hinges Lubricate Door Locks Check Body Drain Holes Clean Power Antenna Mast
Check Seat Belt Webbing and Release Mechanisms
Check Parking Brake Operation
Check Shift Interlock Operation
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Inspect Brake Pads, Rotors and Calipers Inspect Brake System Hoses & Lines Inspect Shocks/Struts for Leakage Inspect Tire Wear Pattern
Rotate Tires and Adjust Air Pressure (Including Spare) Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter
Lubrication Specifications
Application Specification
Antifreeze/Engine Coolant ……….. Ethylene Glycol Antifreeze Automatic Transmission ……………….. Dexron-IIE or Mercon Brake Fluid ……………….. DOT 4 Brake Fluid Or Equivalent Power Steering Fluid ……………… Dexron-IIE or Mercon ATF Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD Manual Transmission (1) …………… Volvo Synthetic 97308 or Type F/G ATF
(1) – DO NOT use Dexron fluid in manual transmissions.
Fluid Capacities
Application (1) Quantity
Automatic Transmission ……………………. 8.0 Qts. (7.6L) Cooling System …………………………… 7.8 Qts. (7.2L) Engine Oil
Non-Turbo (Includes Oil Filter) (2) ………. 5.6 Qts. (5.3L) Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L) Manual Transmission ………………………. 2.5 Qts. (2.1L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

115,000 MILE (184,000 KM) SERVICE (TURBO MODELS ONLY)

115,000 MILE (184,000 KM) SERVICE (TURBO MODELS ONLY) Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Inspect Coolant Hoses and Clamps
Inspect Brake System Inspect Exhaust System Inspect C/V Joint boots
Inspect Steering Linkage/Front Suspension
Lubricate Chassis
Road Test
Reset Service Reminder Indicator
Replace
Engine Oil
Oil Filter
Lubrication Specifications
Application Specification
Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD
Fluid Capacities
Application (1) Quantity
Engine Oil
Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.

120,000 MILE (192,000 KM) SERVICE

120,000 MILE (192,000 KM) SERVICE Service Or Inspect
Verify Last Major Service Was Performed
Check Fluid Levels
Check Cooling System Hoses and Clamps
Inspect Brake System
Check Exhaust System & Heat Shielding Clean Battery and Battery Terminals Check/Adjust Kick-down Cable
Inspect/Adjust Drive Belts (1992-93 Replace if Required) Inspect and Clean EGR System (All Models)
Check EGR Valve
Inspect PCV Valve, Flame Guard and Hoses
PCV Nipple/Orifices
Ventilation Hoses
Crankcase Ventilation System
Inspect Fuel/Tank/Cap/Lines
Manual Transmission Fluid
Check Operation of Horn, Wipers/Washers & All Exterior Lights
Inspect Condition of Wiper Blades
Check Headlight Alignment
Lubricate Weatherstripping with Silicone
Lubricate Door Hinges Lubricate Door Locks Check Body Drain Holes Clean Power Antenna Mast
Check Seat Belt Webbing and Release Mechanisms
Check Parking Brake Operation
Check Shift Interlock Operation
Inspect Steering Linkage/Front Suspension
Steering System & Wheel Alignment Clutch Release Arm Travel Lubricate Chassis
Inspect Brake Pads, Rotors and Calipers
Inspect Brake System Hoses & Lines
ABS System Operation
Inspect Shocks/Struts for Leakage
Suspension Bushings, Springs, Arms & Rear Jounce Bumpers
Inspect Tire Wear Pattern
Rotate Tires and Adjust Air Pressure (Including Spare) Road Test
Reset Service Reminder Indicator
Replace Engine Oil Oil Filter Spark Plugs
Air Filter Element
Control Module Filter
Fuel Filter
Automatic Transmission Fluid
Drain, Flush and Refill Engine Coolant Drain, Refill and Bleed Brake System Lubrication Specifications
Application Specification
Antifreeze/Engine Coolant ……….. Ethylene Glycol Antifreeze Automatic Transmission ……………….. Dexron-IIE or Mercon Brake Fluid ……………….. DOT 4 Brake Fluid Or Equivalent Power Steering Fluid ……………… Dexron-IIE or Mercon ATF Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ……………….. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ………… SAE 10W30 API SG/CD Greater Than 14 F (-10 C) …………… SAE 15W40 API SG/CD Manual Transmission (1) …………… Volvo Synthetic 97308 or Type F/G ATF
(1) – DO NOT use Dexron fluid in manual transmissions.
Fluid Capacities
Application (1) Quantity
Automatic Transmission ……………………. 8.0 Qts. (7.6L) Cooling System …………………………… 7.8 Qts. (7.2L) Engine Oil
Non-Turbo (Includes Oil Filter) (2) ………. 5.6 Qts. (5.3L) Turbo (Includes Oil Filter) (2) (3) ………. 6.3 Qts. (6.2L) Manual Transmission ………………………. 2.5 Qts. (2.1L)
(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
(3) – Turbo includes 0.95 Qts. (0.9L) for Oil Cooler.
Service Labor Times
Application (1) Hours
850 2.5L 5-Cylinder …………………………………. 4.6 (1) – To replace camshaft timing belt, add 2.0 hrs.

LUBRICATION SPECIFICATIONS

CAUTION: DO NOT use SAE 15W/40 oil in extremely low ambient temperatures.
LUBRICATION SPECIFICATIONS TABLE
Application Fluid Specifications
Antifreeze/Engine Coolant ………. Ethylene Glycol Antifreeze Brake Fluid ………………. DOT 4 Brake Fluid Or Equivalent Engine Oil
Ambient Temperature
Less Than 68 F (20 C) ………………. SAE 5W30 API SG/CD
-4 F To 100 F (-20 To 38 C) ……….. SAE 10W30 API SG/CD Greater Than 14 F (-10 C) ………….. SAE 15W40 API SG/CD Power Steering Fluid …………….. Dexron-IIE or Mercon ATF
Transmission
Automatic Transmission …………….. Dexron-IIE or Mercon Manual Transmission (1) ………… Volvo Synthetic 97308 or Type F/G ATF
(1) – DO NOT use Dexron fluid in manual transmissions.

FLUID CAPACITIES

FLUID CAPACITIES TABLE
Application (1) Quantity
A/C R-134a Refrigerant ………………………….. 26 Ozs.

Cooling System …………………………..

7.8

Qts. (7.2L)

Engine Oil (2)

850 …………………………………..

5.6

Qts. (5.3L)

Turbo (3) ……………………………..

6.5

Qts. (6.2L)

Fuel Tank ………………………………

19.3

Gals. (73L)

Power Steering …………………………..

0.7

Qts. (0.8L)

Transmission

Automatic ……………………………..

8.0

Qts. (7.6L)

Manual ………………………………..

2.5

Qts. (2.1L)

(1) – Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2) – Includes Filter Change
(3) – Turbo capacity includes .95 Qts. (0.9L) for Oil Cooler.

 

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